Follonica
Follonica
Firenze
Napoli
+39 0566 58619 [email protected] Via del Fonditore, 845, Follonica, 58022 GR, Italia
+39 055 433044 [email protected] Via Pietro Fanfani, 19 b, Firenze, 50127 FI, Italia
+39 345 6317087 [email protected] Viale A. Gramsci, 13, Napoli, 80122, NA, Italia

Diagnostics and Industrial IoT

Case History

Head of Field Testing

Luca Pastorelli

Head of Industrial IoT

Fabio Perna

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According to the type of industrial plant and the critical nature of their need, Opus is able to implement systems for predictive diagnostics (condition monitoring), to improve the production processes of its clients. Opus automazione also supplies Industrial IoT (Industry 4.0) solutions with the purpose to digitize factory processes and improve the performance of production plants.

To obtain the advantages of the “Smart Factory” (optimization of production, cost reduction, preventive and predictive maintenance, etc.) it is necessary to digitize and acquire the data of the machines / equipment involved in industrial production (Industrial Internet of Things).

The company has acquired considerable expertise in the turbo-compression and turbo-generation plants of the Oil & Gas sector, in the aviation sector, in advanced manufacturing systems and in the Supply Chain. The same diagnostics have extended into other industrial sectors such as the paper industry, plastic film production plants and the chemical industry.

opus automazione offers vast connectivity solutions for Industrial Supply Chain machines through software, hardware, wired and wireless solutions. Solutions are customized based on old or new models of the available machines and Network architectures and customer needs.

The design, installation, configuration and commissioning are executed by the team of IT engineers who have extensive experience in the specific sectors.

InnTegra software was birthed from the expertise of opus automazione. Through utilizing the pre-installed equipment for process control and company management, the software is able to collect data from the plant and the company management systems. This is done to obtain the information that will provide a true reflection of plant performance regarding technology, production and maintenance.

The InnTegra software makes the management of the production process more efficient and optimizes resources as it:

  • Acquires data from the field in relation to a production plant
  • Monitors real operating conditions and machine performance over time
  • Creates rules and algorithms for the analysis of the acquired data, to generate alarms in the event of an anomaly or potentially dangerous situations for the plant
  • Creates and manages customized reports on the progress of the plant
  • Interfacing with the world of management and maintenance software.

 

In addition, the following services for diagnostic systems are also offered at the Customer’s site and remotely (Remote Monitoring):

  • Design and implementation of IT solutions for the connection and transfer of machine data based on the IT architecture of the plant and the client’s cyber security requests. The IT Support team guarantees specialized technical assistance throughout the “FOG” chain (data storage, control and network functionality on the
    infrastructure), ensuring support on the data architecture, maintenance and upgrade.
  • On site installation for the configuration and commissioning of acquisition systems.
  • IT assistance for acquisition control and data transfer monitoring.
  • Specialized support for operational configuration and tuning of the operating parameters of the plants under the monitoring service.
  • Front line: real-time specialist service for the analysis and management of process alarms.
  • Reporting: Execution of periodic reports relating to the analysis of the operation of the plant.

opus automazione performs vibration analysis, balancing of rotating machines (trim balance), performance test and thermodynamic tests on plants in the Oil & Gas sector and other sectors (particularly on gas turbines, steam turbines, axial and centrifugal compressors, turbo-compressors and turbo-generator groups, installed on-shore and off-shore).

Moreover, it carries out non-destructive testing and inspection services. The aim of these activities is to verify the quality and the integrity of industrial plants, with the help of cutting-edge technologies. Our staff is qualified according to EN 4179/NAS 410 and UNI EN ISO 9712 (methods ET, UT, VT, PT).

Case History

Head of Field Testing

Luca Pastorelli

Head of Industrial IoT

Fabio Perna

ASK INFO